1. Products Showcase
1). What is a Ring Die?
Ring dies are large, circular components characterized by their perforated surfaces. These essential pellet mill parts require precise dimensional assembly due to their slim walls and compact holes. Constructed primarily using high carbon, high chromium steel (4Cr13), and alloy steel, ring dies offer excellent resistance against wear and corrosion. Their remarkable hardness is achieved through processes like vacuum quenching or high-temperature carbonizing. Additionally, the die hole configuration and compression ratio are optimized according to specific production needs, ensuring efficient operation with the given open area.
2). Raw Material:
Our materials are crafted from premium-quality steel, undergoing a specialized forging process to achieve desired properties. We prioritize sourcing raw materials from dependable suppliers. Through expert forging techniques, the raw material undergoes controlled heating and shaping, resulting in materials of superior strength, durability, and structural integrity. Our unwavering commitment to top-quality raw materials ensures our products meet the highest standards, delivering exceptional performance. With meticulously selected materials and stringent manufacturing processes, we aim to provide our customers with reliable and superior products.
3). Specification of Ring Die:
We offer ring dies compatible with all major granulator brands, including ANDRITZ, CPM, Muyang(FAMSUN), Buhler, Zhengchang, IDAH, and more.
We are capable of designing various ring dies based on provided drawings, and we can c
ustomize according to customer requirements.
Specification parameters for feed mills ring die:
• Material: Premium Chromium Steel
• Machining aperture: Ranges from 0.8mm to 18mm
• Outer Diameter of Workpiece: 300mm to 1200mm
• Inner Diameter of Workpiece: 200mm to 900mm
• Surface Hardness: HRC 52-56
• Ring Die Wall Thickness: 15mm to 100mm
• Compression Ratio: Tailored as per user demand
| Specification Type |
Hole Diameter |
Working Width |
Designed Output |
| IDAH 530F |
0.8 |
193 |
1.0t-1.5t/h |
| FAMSUN 600 |
170 |
0.8-1.2t/h |
| ANDRITZ 520 |
178 |
0.8-1.2t/h |
| IDAH 530F |
1.0 |
193 |
2.5t--3.9t/h |
| FAMSUN 600 |
170 |
2.2t-3.5t/h |
| ANDRITZ 520 |
178 |
2.2t-3.5t/h |
| IDAH 530F |
1.2 |
193 |
2.8t-4.6t/h |
| FAMSUN 600 |
170 |
2.5t-4.0t/h |
| ANDRITZ 520 |
178 |
2.5t-4.0t/h |
| Feed Varieties |
Hole Diameter |
Compression Ratio |
| Poultry&livestock feed |
Φ2.0-Φ4.5 |
1:9-1:20 |
| Shrimp Feed |
Φ0.8-Φ2.0 |
1:20-1:35 |
| Fish feed |
Φ1.5-Φ5.0 |
1:10-1:25 |
| Crab feed |
Φ1.5-Φ5.0 |
1:15-1:26 |
| Biomass and Fertilizer |
Φ5.0-Φ18.0 |
1:4-1:10 |
| Cattle and sheep feed |
Φ4.5-Φ10.0 |
1:6-1.12 |
| Feline feed |
Φ1.6-Φ3.5 |
-- |
4). Finished Products Packing
5). Advantages of Our Ring Die
• Superior finish of ring die mill hole surface, evenly distributed holes, and high hardness.
• Minimal running-in time, smooth production, no flushing needed (excluding apertures 0.8-2.0), ready for immediate use on pellet mills. Maximum production per hour achieved within 2 hours of operation.
• Excellent forming, fine finish, high uniformity, low powder content, no material wastage.
• Outstanding production per hour, extended service life. Our products outperform peers of the same scale in both hourly and overall production.
• Energy-efficient. Stable current with reduced power consumption.
• Lightweight and easy to handle.
2. Applications of Hanpai Ring Dies
1) Applications Display
3. Showcase of Our Company Capabilities
1.) Production Facilities Display
2.) Quality Control
Happy Mould utilizes high quality Harnessing the power of steel through our cutting-edge CNC deep hole drilling machine and advanced vacuum quenching furnace, we utilize unique processes to harmonize production efficiency with superior particle quality. Our technology effectively addresses challenges such as hole ratio discrepancies and extends service life. We tackle issues like small aperture fish feed ring die dumping material, inconsistencies in particle length, and excessive powered pellets. Say goodbye to long run-in costs! We significantly boost production efficiency, elevate particle quality, enhance yield, and lower production costs.
3.) Our Qualifications and Certificates
★ A decade of dedicated expertise in crafting premium feed machine accessories, specifically ring dies.
★ Tailored solutions designed precisely to meet any customer specifications and needs.
★ Crafted with the utmost precision using high-quality materials. X46cr13 Stainless Steel
★ Exquisite craftsmanship, with ahighly polished finish, outstanding appearance, and impressive capacity.
★ Rigorous quality control inspections to ensure superior excellence.
In 2017, we proudly received recognition as a scientific and technological enterprise in Zhejiang Province.
4. Our Environment
FAQ:
1, Q: Are you a mould manufacturer? What is the production cycle duration for the ring die?
A: Indeed, we are a specialized manufacturer committed to producing high-quality ring molds with a production cycle of 30-60 days.
2, Q: What is the lifespan of your ring die?
A: Our ring dies boast an impressive lifespan, exceeding 1000 operational hours, ensuring longevity and reliability.
3, Q: Have foreign customers invested in your ring mold?
A: Absolutely, we have established successful business relationships with esteemed clients in South Africa, Vietnam, Korea, Indonesia, New Zealand, India, and beyond.
4, Q: What materials are typically used for your ring mold?
A: We exclusively utilize stainless steel materials, adhering to stringent European standards, ensuring optimal durability and quality.
5, Q: How far is your company located from the nearest port?
A: Conveniently located, we are just 200 kilometers away from the bustling Shanghai Port.
6, Q: What details are necessary to purchase your ring mold?
A: Simply provide the brand and model of your pelletizer, along with aperture and compression ratio details, and we'll deliver precise spare parts tailored to your needs.
){kind=link}